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TitleAEG battery Charger
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Page 1

www.powersupplysystems.com

PROTECT RCS
Rectifiers Chargers and DC Systems
SPRe - Single Phase Rectifier
TPRe - Three Phase Rectifier

24V – 110V
10A – 500A

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Designed for all
industrial applications
• Oil & Gas, Petrochemicals

Offshore, Onshore, Pipelines

• Energy and Power

Generation, Transmission, Distribution
• Transportation

Rail, Airports, Shipping

• Water

Desalination, Treatment
• Instrumentation & Process Control

Chemicals, Mining, Steel, Paper
• All Industrial Applications

Robust, Reliable and Flexible
These are the latest generation of robust, industrial

rectifiers, chargers and DC Systems from Saft Power

Systems. Using proven microprocessor controlled
thyristor technology to provide high-reliability power
supply and battery charging capabilities.

A more flexible approach to providing exact solutions.
Choose from:
• Standard system configurations and
• Customized systems - designed to comply

with precise specifications

>>

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• Standard system configurations - cost effective,

short lead time solutions

• Customized systems - enhance the standard system

by selecting from an extensive range of options

• All systems built with advanced GCAU - Generic
Control and Alarm Unit

• Communications system used to monitor and control
the defined parameters locally or remotely.

• Choice of several types of batteries:
- nickel-cadmium – vented or gas recombination
- lead acid – vented or gas recombination

• Advance Battery Management
• Parallel operation
• Simplified maintenance
• High MTBF and low MTTR

- Bespoke documentation; drawings, manuals
- Total solutions – including switchgear, load distribution

• International Service support – comprehensive
packages including;

• Product Services: Installation, Commissioning,
Service Contracts...

• Site Services: Load testing, monitoring…

>> KEY FEATURES

NEW RANGE
NEW RANGE: PROTECT RCS INDUSTRIAL RECTIFIERS, CHARGERS & DC SYSTEMS

Protect RCS is an evolution of the highly successful
SPR/TPR range from Saft Power Systems which is installed
globally and used for all Industrial applications.

The main advance of the new Protect RCS range is the
introduction of the GCAU card which integrates more
cutting-edge hardware functions.

The Protect RCS rectifiers are thyristor-controlled rectifiers
suitable for charging nickel-cadmium or lead-acid batteries
while supplying DC loads. They can also be used without
batteries as direct power supplies.

This new range of DC Systems is available in three levels:

• The first level consists of the Standard Rectifier
with a compact set of alarms.

• The second level offers a set of Basic Options,
extensive functions and alarms.

• The third level offers a full set of Extended Options,
extensive functions and alarms allowing customization
of the systems to comply with special customer
requirements.

The rectifiers are built as independent modules, optional
equipment like distribution boards, diode droppers etc.
are installed in separate cubicle sections.

Because of the high level of standardisation and
integration, the design reduces the need for extensive
internal wiring.

Cabinets are floor mounted and can be designed
to meet special requirements. The batteries are mounted
on free-standing racks or in cabinets together with
or separated from the rectifier.

"GCAU" Generic Control and Alarm Unit (A1)

The main card is the GCAU (Generic Control and Alarm
Unit). It performs measurements, control and process
control (charge process control) and provides a wide
range of alarm and monitoring options, a user-friendly
control/display interface, and facilities for data logging
and remote communication.

The card has all the necessary controls to pilot single
and three phase thyristor chargers. For three phase
systems a driver card is connected to the GCAU card.

The GCAU card uses a fully digital control algorithm
to ensure the required flexibility.

The GCAU card incorporates two micro controllers, using
the latest micro controller technology to ensure a high
degree of safety.

The tasks of these micro controllers are:

• Process communication and Monitoring
• Regulation and synchronization

Each micro controller has its specific dedicated task.
One micro controller is dedicated to the control
algorithm while the second takes care of alarm,
communication and charge process tasks.

The two micro controllers check each other’s
functionality and will shut down the system
safely if an operating error is detected.

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SPECIFICATION
INPUT

Protect RCS single phase (SPRe) Single phase 230Vac ± 10%

OUTPUT

Nominal voltage (Udc) 24V 48V 110V (Other voltages available as non-standard option)

PROTECTION

ENVIRONMENTAL

• Polarity reversal of battery (blows battery fuse, optional)
• Soft-start function 0 to 100%
• Short-circuits
• Limited to 100% of rated current
• Internal DC fuse
• Non-volatile storage of system parameters and user setting
• Mains failure shutdown
• Rectifier failure shutdown
• High-voltage DC shutdown
• Thermal protection

Acoustic noise Typical 45-65 dB(A)

Tropicalisation Suitable for ambient temperature and relative humidity specified above
and for ambient air free from dust and corrosive gases.

Ambient temperature Operating: 0°C to + 40°C
Derate from 40°C to 55°C by lowering the output current by 1.25% per °C.
Storage: -25°C to +70°C

Static voltage regulation ± 0.5% under the following conditions:
• at float charge
• 0-100% DC load variation
• input voltage ± 10%
• input frequency ± 6%
• temperature from 0°C to 40°C

Exceptional variations + 15 / -20% (functional)

Long-term stability of UDC 0.15% for 1000 hours

Temperature coefficient of UDC 0.18% per °C

Safety According to EN 50178 standard

Input/Output isolation 2500 VAC between input/output and electrical earth

Relative humidity Operation: from 20% to 95% non condensing.
Storage: from 15% to 90% (in original packaging).

Altitude Up to 1000m, derate from 1000 to 4000m by lowering
the output current by 7% per 1000 m.

Ripple Max 2% rms of nom. DC voltage, with a battery Ah capacity
of 5 times the charger nom rating, battery connected (see our filter options).
2.5% rms typical (max 5%) on rectifier output, battery not connected.

EMC emissions Generic emission standards EN 50081-2 and generic immunity standards
EN 50082-2 available as standard option.

Dynamic voltage regulation Using standard filter and the battery connected
(capacity higher than 5 times I nom)
Load step Deviation
10-90% -5%
90%-10% +5%

Range of operating voltage Floating charge 75% to 125% of Udc Nominal
High rate charge 75% to 135% of Udc Nominal
Commissioning charge 75% to 140% of Udc Nominal

Frequency 50Hz or 60Hz ± 6%

Protect RCS Three Phase (TPRe) Three phase 400Vac ± 10%
Other voltages available as option

Charging characteristic Constant current / constant voltage (I/U as per IEC 478-1) during float charge

Insulation resistance > 200 MΩ, 500 VDC

Current regulation 0-2% of current limit

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>> PRODUCT RANGE ARCHITECTURE

Architecture Documentation Cabinet Availability

A Standard Rectifier
System

(Building block)

Standard
Documentation

Standard
Size

Short lead
time

Plus
Basic Options

(Building block)

Standard
Documentation

Standard
Size

Short lead
time

Plus
Extended Options

Customized
Documentation

Standard
or optional size

Project
dependent

The product range is configurable with three levels of architecture:

1

2

3

Cabinet construction

Floor Mounted 19” cabinet
Protection degree IP21
Colour RAL 7035 - Powdered textured painting
Cabinet natural cooling (except TPRe 110V-400A and 110V-500A)
Door with air inlet
Rear panel with air outlet (φ 5mm punched panel) (requires 10 cm minimum clearance
at the rear of the cabinet)
Door swing 180 degrees with two key locks
Logo/ Brand name on front
Bottom open (vermin proof as option)
Standard cable entry at the bottom
Standard cable gland plate on the roof
Bottom opening (10 cm) for pallet truck handling facilities
Standard labelling/nameplate
Standard PVC cable
Standard cable marking
None isolated aluminium earth bar (screwed directly in frame)

Electrical components

Terminal X1 and X2 (Mains, battery, load, common fault)
Internal input power switch Q1
Input transformer T1 (with taps 220V-230V-240V for SPRe and 380V-400V-415V for TPRe)
Rectifier bridge (SPRe: mixed diode/thyristor bridge V1-V5, TPRe: 6-pulse bridge V1-V7)
GCAU card A1 with non-volatile history and English display language + second language available (factory setting)
TPC card A2 for TPRe only
Output filter L1-C1 ripple voltage < 5% RMS without battery
Rectifier fuse F1
Rectifier shunt R2
Common fault remote alarm (changeover contact wired on terminal)
The Display card (A300) and keyboard assembly (A310) are mounted on the front of the system

STANDARD SYSTEM
The Protect RCS range of systems have been pre-configured
with a number of the most commonly requested features
built-in as standard. These systems are available “off-the-shelf”

with standard drawings and standard user documentation.
A Standard Rectifier System without additional options
provides a very cost effective, short lead time solution.

STANDARD SYSTEM

Availability of TPRe 300A, 400A and 500A systems is project dependent

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ONS

Option n° Extended options Select ( )

Battery options

650 Battery fuse (with alarm) DIN

651 Battery fuse (with alarm) Cylindrical

652 Battery circuit breaker (with alarm)

653 Special battery current limit/display shunt (R3 # R2)

654 Special battery LVD contactor (I batt. # I red.)

655 Reversed battery protection

656 Cable drop compensation

657 Battery protection/isolation box (Fuse/fuse switch/MCB/MCCB/switch)

See alarm options High ripple voltage alarm card

Low electrolyte level alarm

Battery circuit failure alarm card

See control options Battery room fan control

Float/Auto/High rate internal switch

Remote high rate charge command

Cabinet options

750 Cabinet interior light and AC mains socket with circuit breaker (without differential)

751 Cabinet interior light and AC mains socket with differential protection circuit breaker

752 Interior light with circuit breaker (without differential)

753 AC mains socket with differential protection MCB

754 AC mains socket with circuit breaker (without differential)

755 IP20 Open Door

756 IP21 with back panel

757 Protection up to IP54

758 Special colour

759 Copper earth bar

760 Vermin proof protection plate

761 Tropicalisation (Varnished PCB’s)

762 Special wiring (low smoke low fume wiring and cable duct halogen free)

763 Identification of internal components by sticky labels on plexi strip

764 Identification of internal components by engraved labels on plexi strip

765 Cabinet coupling

766 Cabinet separation plate

767 Additional cabinets option

768 Battery cabinet

769 Battery separation plate

System options

850 Parallel high rate - Automatic high rate inhibition for the chargers in parallel

851 Passive loadsharing (droop factor)

852 Shared high rate

Option n° Miscellaneous options Select ( )

950 Extra drawing files

951 Factory acceptance test

952 Extra test (Heat run test)

953 Packing (various categories)

954 Freight (as required)

Detailed explanations of all Options are available on request.

Miscellaneous options (Additional Miscellaneous Options can be selected and include);

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Power Systems
Whenever wherever wattever

Industry - IT - Telecoms - Transportation - Services

For further information see SPS Service Brochure

For more information please refer to our website:

www.powersupplysystems.com

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BATTERIES
Saft Power Systems has considerable in-house knowledge in
battery technology and is able to offer expert advice on the
specifying, selection, operation and testing of batteries.
Our total system solutions include a wide range of products
using lead acid and nickel-cadmium batteries in vented and

gas recombination technologies. Batteries can be supplied
on racks or inside cabinets which match the chargers and
can be mechanically coupled to the charger cabinet if necessary.
Replacement batteries can be supplied and installed by our
Global Service Team.

POWER SERVICES
Advanced power supplies require advanced technical

service and support. Our customers know that they can

count on Saft Power Systems specialists to deliver the

right service and support rapidly and efficiently.

A comprehensive range of services are available
Product Services
Refurbishment
Consulting
Load Bank & Capacity Testing
Installation & Commissioning
Facility & equipment Management
Battery Monitoring
Spare Parts

Battery Replacement
In-house/Express Repair
Training
Remote Monitoring
Power Quality Services
Service Contracts - 24/7 Global Service Coverage
Corrective Maintenance
Design & Build - Turnkey Solutions

Brochure RCS.qxd:PROTECT_1_DE.qxd 7/12/07 15:34 Page 1

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