Document Text Contents
Page 1
MERCEDES BENZ
TOOL CATALOG
2008
Baum Tools Unlimited Inc. © October 18, 2007
Table of Contents Page
Section 01 General Engine 4
Section 03 Cylinder Crankcase 7
Section 05 Cylinder Head, Engine Timing 9
Section 07 Injection Systems 14
Section 13 V-Belts 21
Section 15 Ignition 22
Section 18 Engine Lubrication 23
Section 20 Engine Cooling 25
Section 25 Clutch & Pedal Linkage 27
Section 26 Manual Transmission 28
Section 27 Automatic Transmission 30
Section 32 Suspension 34
Section 33 Front Axle 36
Section 35 Rear Axle 38
Section 40 Wheels and Tires 40
Section 41 Drive Shaft 41
Section 42 Brakes - Mechanical 42
Section 46 Steering 44
Section 47 Fuel Supply 46
Section 54 Instrument Cluster 47
Section 82 Electrical Equipment 49
Section 83 Heating & Air Conditioning 51
Section B Body - General 52
Section D Diagnostics 53
Section K KABLEX 55
Page 2
iSCAN
European- Mercedes * BMW/Mini * Volkswagen/Audi/Seat/Skoda * Porsche * Volvo
Asian- Toyota/Lexus * Nissan/InÞnity * Honda/Acura * Mitsubishi * Mazda * Daewoo * Daihatsu * Suzuki 1991-2005
Hyundai * Kia * Subaru
Domestic and foreign OBD-II & EOBD-III
NOW YOU CAN OWN THE HIGH END “ iSCAN/cs2000” SCAN TOOL
for a fraction of it’s original cost with the new European or Asian STARTER
PACKS. PLUS get 30 days of FREE diagnostic tech support to get you started.
ALL EURO
Buy or lease for as
low as $2,995 The most advanced European/ Asian scan tool on the
market is now available with a NEW ALL EUROPEAN
and/or ALL ASIAN lite STARTER PACK.
Then you can upgrade to OEM level as your needs de-
mand.
Customize it because you don’t need coverage for ve-
hicles already covered by your domestic scanner
Systems covered include:
* Drivetrain (Engine/Transmission...)
* Chassis (Traction, Braking, Suspension...)
* Body (Doors, Windows, Seats, Wipers...)
* Information & Communications
* Climate Controls (Heating, AC...)
… and More
Access to the following information (mfg. dependent):
Live Data Stream
Fault Code Handling
Control Unit ID & Coding Info
Component Activation
Reset Adaptation
Graphs Live Data
Service Interval Resetting
Want a real Diagnostic Solution
For German and Swedish cars?
One that communicates with the vehicle and gives accurate fault
information and live data to help solve problems fast.
FREE 30 day Diagnostic Tech Support to get you on the Road to European Diagnostic Success.
Includes
Procedures
Troubleshooting
Wiring diagrams
Parts Location
Known system failures
►
►
►
►
►
“Hardware Repair” and “Refurb Exchange” program. You bust - we Þx or exchange for refurb FAST.
► Advanced tech support subscriptions speciÞcally for iScan users
► Pay as you go advanced tech support speciÞcally for German and
Swedish car repair. We’ve got the knowledge and data to help.
► Training seminars in your area on diagnostic techniques and
procedures.
Page 27
27
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Section 25 Clutch & Pedal Linkage
Tool Number Application Models
Clutch & Pedal Linkage
25
Mercedes Tool
115-0723 CLUTCH GAUGE
Inspection gauge for clutch wear.
W107, 123, 124,
126, 129, 140,
163, 170, 201,
202, 203, 208,
210, 460, 461, 463
C-26 CLUTCH ALIGNMENT PIN
Center pin for clutch pressure plate. Same as #201-0815.
W124, 201, 203,
170
000-4731 UNIVERSAL CLUTCH CENTERING TOOL - 15-28mm
Use to center clutch disc with clutch pressure plate
W107, 123, 124,
126, 129, 140,
163, 168, 169,
170, 171, 201,
202, 203, 208,
209, 210, 211,
245.2, 414, 639
NEW
The worlds most advanced pulling technology
German by Design
Page 28
28
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Section 26 Manual Transmission
Tool Number Application Models
Manual Transmission
26
Mercedes Tool
915-0107 DRIVESHAFT GROOVE NUT SOCKET
Removes the output shaft nut on manual transmissions.
716.0/1/2, 717.0/40
986-1107 MAINSHAFT/JOINT FLANGE GROOVE NUT SOCKET
Removes groove nut on the main shaft and joint flange of manual
transmissions.
G72
111-0507 GROOVE NUT SOCKET - MAINSHAFT
Removes transmission mainshaft groove nut.
G76/18, G76/18A,
G76/27, G76/27A,
G76/27-5
ST51-30 DRIVE FLANGE SOCKET - 30mm EXTRA DEEP
12 point 1/2" DR. with thin walls and deep broaching for collar nut on
drive flange. Replaces #126-0209.
711, 716, 717
KO4012M OIL DRAIN SOCKET - 14mm
Use to remove and install 14mm oil drain plugs in manual transmissions.
Sizes available 4, 5, 6, 8, 10, 12, 14, 17 and 19mm.
716, 717
ST3676 OIL DRAIN WRENCH - 14mm HEX X 13mm BOX
Use for oil service on later models requiring longer bit and smaller ring. For
oil, differential and transmission drain plugs. (#117-0207)
716, 717
ST3677 OIL DRAIN WRENCH - 14mm HEX X 17mm BOX
Use to service oil, differential and transmission drain plugs. (#000-2407)
M110, 107, 116,
117, 123, 124,
126, 129, 140,
170, 201, 202,
208, 210, 220,
615, 616, 617,
716, 717
H2756-17 SWIVEL SOCKET-17mm 1/2" DRIVE
Use to R&R manual transmission gearbox.
All
H2756-19 SWIVEL SOCKET-19mm 1/2" DRIVE
Use to R&R manual transmission gearbox.
All
KK70-A BALL BEARING PULLER SET
Complete set of ball bearing extractors for 6000-6013, 6200-621, 6300-
6311 and 6403-6408 type bearings. Replaces #000-9433 and #001-
0233. Replacement arms available.
All
Page 54
54
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Tool Number Application Models
Diagnostics
D
Mercedes Tool
OBD2-300 OBD-II / EOBD FAULT CODE READER
Quick scan reads and resets OBD-II and EOBD fault codes. Comes with
instruction manual with over 2000 fault code definitions.
All models 1994-
2006 NEW
OBD2-500 OBD-II / EOBD FAULT CODE READER
Quick scan reads and resets OBD-II and EOBD fault codes live data, freeze
frame, ands all SAE OBD-II modes 1 thru 9. SAE1850, ISO and CAN
protoccols. Comes with instruction manual with over 2000 mfg. fault
code definitions.
All models 1994-
2008 NEW
909-0021 LAMDA CONTROL LOOP TESTER - 100/100IR
Ratio meter for checking on/off ratio and setting CO levels. Includes late
models 100/100IR setting. Connects directly to round 8-pin diagnostic
plug. Models 1980-93.
All
M99 LAMBDA CONTROL TESTER
Open/closed loop tester allows analysis on lambda feedback loop. Use to
set CO level, check O2 sensor and ECU for proper rich/lean response. Self
detects proper wires on 4 wire O2 sensors.
All O2 Sensor
Equipped
102-0463 TEST HARNESS - EHA
Tests CIS-E electronic idle speed control with standard multimeter. (VOM-
DMM)
W102, 103, 112,
113, 116, 117
B7205J
The Terminator Frequency Probe
The Terminator is a superior Logic probe combining the features of a DMM and
oscilloscope but simplifying the display for technicians that want to fi nd the
pulse but don’t need the to see the trace.
• Sensors
Power and Ground of sensors
MAP
MAF
O2 Sensors
RPM Sensors
Crank Angle Sensor
Vehicle Speed Sensors
TDC Sensor
Idle Switch
ABS Wheel Speed Sensors
Throttle Position Sensor
Cam Position Sensors
Air Temperature Sensor
Coolant Temperature Sensor
Tachometer
• Electric Relays
• Motors
• Actuators
• Starting & Charging Systems
• CAN Bus Diagnostics
Reads:
• Voltage
• Frequency
• Duty Cycle
Ideal for CAN Bus diagnostics
Includes:
• Terminator Probe
• Ground cable
• Extension Cord
• extra Probe tips
• Storage Box
Page 55
55
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Tool Number Application Models
KABLEX
K
Mercedes Tool
ST1520 KABLEX CONNECTOR KIT - MERCEDES
Includes: Round contact pin extractor 1.5mm & 2.5mm, Flat plug contact
removers for 2.8mm, 2-prong contacts 5.8mm, 1.6mm Micro-Timer II and
!II, 9.5mm Maxi-Power Timer, 5.5, 8,5mm and twin secondary lock
device and E-95 extractor.
All
ST1501/1511 CONTACT EXTRACTOR (ROUND) - 1.5mm
Use to remove the round contacts with locking feathers. Replaceable tips
available as #ST1511. Also in kit #ST1550.
All
ST1504/1514 CONTACT EXTRACTOR (ROUND) - 2.5mm
Use to remove the round contacts with locking feathers. Replaceable tips
available as #ST1514. Also in kit #ST1550.
All
ST1553 CONTACT EXTRACTOR (FLAT) - 2.8, 5.8mm
Use to remove double size flat contacts with single release channel.
All
ST1591 CONTACT EXTRACTOR (2 PIN DBGM) - 2.8, 5.8mm
Use to remove flat plug-in sockets in terminals with two release channels.
(#210-0233)
All
ST1586 CABLE CONNECTOR EXTRACTOR - LARGE TWIN
Use to release secondary locking devices of relay panels and junction
boxes on DaimlerChrysler models.
All
ST1584 CONTACT EXTRACTOR (ROUND SOLDERED) - 4.0mm
Use to release round soldered terminals from sockets. Center channel
allows easy routing of wire without damage.
All
ST1585 CONTACT EXTRACTOR (ROUND SOLDERED) - 2.5mm
Use to release round soldered terminals from sockets. Center channel
allows easy routing of wire without damage.
All
ST1587 CONTACT EXTRACTOR (FLAT) - E-95
DBGM, for flat plug-in sockets using E-95 contacts. (#210-0133)
All
ST1588 FUSE CONTACT EXTRACTOR
Use to remove the Grote Hartmann GSK-Flat Fuse Contacts (1-, 2-, 3
terminal version; 2, 4 and 6 locking tongues). (#202-0333)
All
MERCEDES BENZ
TOOL CATALOG
2008
Baum Tools Unlimited Inc. © October 18, 2007
Table of Contents Page
Section 01 General Engine 4
Section 03 Cylinder Crankcase 7
Section 05 Cylinder Head, Engine Timing 9
Section 07 Injection Systems 14
Section 13 V-Belts 21
Section 15 Ignition 22
Section 18 Engine Lubrication 23
Section 20 Engine Cooling 25
Section 25 Clutch & Pedal Linkage 27
Section 26 Manual Transmission 28
Section 27 Automatic Transmission 30
Section 32 Suspension 34
Section 33 Front Axle 36
Section 35 Rear Axle 38
Section 40 Wheels and Tires 40
Section 41 Drive Shaft 41
Section 42 Brakes - Mechanical 42
Section 46 Steering 44
Section 47 Fuel Supply 46
Section 54 Instrument Cluster 47
Section 82 Electrical Equipment 49
Section 83 Heating & Air Conditioning 51
Section B Body - General 52
Section D Diagnostics 53
Section K KABLEX 55
Page 2
iSCAN
European- Mercedes * BMW/Mini * Volkswagen/Audi/Seat/Skoda * Porsche * Volvo
Asian- Toyota/Lexus * Nissan/InÞnity * Honda/Acura * Mitsubishi * Mazda * Daewoo * Daihatsu * Suzuki 1991-2005
Hyundai * Kia * Subaru
Domestic and foreign OBD-II & EOBD-III
NOW YOU CAN OWN THE HIGH END “ iSCAN/cs2000” SCAN TOOL
for a fraction of it’s original cost with the new European or Asian STARTER
PACKS. PLUS get 30 days of FREE diagnostic tech support to get you started.
ALL EURO
Buy or lease for as
low as $2,995 The most advanced European/ Asian scan tool on the
market is now available with a NEW ALL EUROPEAN
and/or ALL ASIAN lite STARTER PACK.
Then you can upgrade to OEM level as your needs de-
mand.
Customize it because you don’t need coverage for ve-
hicles already covered by your domestic scanner
Systems covered include:
* Drivetrain (Engine/Transmission...)
* Chassis (Traction, Braking, Suspension...)
* Body (Doors, Windows, Seats, Wipers...)
* Information & Communications
* Climate Controls (Heating, AC...)
… and More
Access to the following information (mfg. dependent):
Live Data Stream
Fault Code Handling
Control Unit ID & Coding Info
Component Activation
Reset Adaptation
Graphs Live Data
Service Interval Resetting
Want a real Diagnostic Solution
For German and Swedish cars?
One that communicates with the vehicle and gives accurate fault
information and live data to help solve problems fast.
FREE 30 day Diagnostic Tech Support to get you on the Road to European Diagnostic Success.
Includes
Procedures
Troubleshooting
Wiring diagrams
Parts Location
Known system failures
►
►
►
►
►
“Hardware Repair” and “Refurb Exchange” program. You bust - we Þx or exchange for refurb FAST.
► Advanced tech support subscriptions speciÞcally for iScan users
► Pay as you go advanced tech support speciÞcally for German and
Swedish car repair. We’ve got the knowledge and data to help.
► Training seminars in your area on diagnostic techniques and
procedures.
Page 27
27
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Section 25 Clutch & Pedal Linkage
Tool Number Application Models
Clutch & Pedal Linkage
25
Mercedes Tool
115-0723 CLUTCH GAUGE
Inspection gauge for clutch wear.
W107, 123, 124,
126, 129, 140,
163, 170, 201,
202, 203, 208,
210, 460, 461, 463
C-26 CLUTCH ALIGNMENT PIN
Center pin for clutch pressure plate. Same as #201-0815.
W124, 201, 203,
170
000-4731 UNIVERSAL CLUTCH CENTERING TOOL - 15-28mm
Use to center clutch disc with clutch pressure plate
W107, 123, 124,
126, 129, 140,
163, 168, 169,
170, 171, 201,
202, 203, 208,
209, 210, 211,
245.2, 414, 639
NEW
The worlds most advanced pulling technology
German by Design
Page 28
28
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Section 26 Manual Transmission
Tool Number Application Models
Manual Transmission
26
Mercedes Tool
915-0107 DRIVESHAFT GROOVE NUT SOCKET
Removes the output shaft nut on manual transmissions.
716.0/1/2, 717.0/40
986-1107 MAINSHAFT/JOINT FLANGE GROOVE NUT SOCKET
Removes groove nut on the main shaft and joint flange of manual
transmissions.
G72
111-0507 GROOVE NUT SOCKET - MAINSHAFT
Removes transmission mainshaft groove nut.
G76/18, G76/18A,
G76/27, G76/27A,
G76/27-5
ST51-30 DRIVE FLANGE SOCKET - 30mm EXTRA DEEP
12 point 1/2" DR. with thin walls and deep broaching for collar nut on
drive flange. Replaces #126-0209.
711, 716, 717
KO4012M OIL DRAIN SOCKET - 14mm
Use to remove and install 14mm oil drain plugs in manual transmissions.
Sizes available 4, 5, 6, 8, 10, 12, 14, 17 and 19mm.
716, 717
ST3676 OIL DRAIN WRENCH - 14mm HEX X 13mm BOX
Use for oil service on later models requiring longer bit and smaller ring. For
oil, differential and transmission drain plugs. (#117-0207)
716, 717
ST3677 OIL DRAIN WRENCH - 14mm HEX X 17mm BOX
Use to service oil, differential and transmission drain plugs. (#000-2407)
M110, 107, 116,
117, 123, 124,
126, 129, 140,
170, 201, 202,
208, 210, 220,
615, 616, 617,
716, 717
H2756-17 SWIVEL SOCKET-17mm 1/2" DRIVE
Use to R&R manual transmission gearbox.
All
H2756-19 SWIVEL SOCKET-19mm 1/2" DRIVE
Use to R&R manual transmission gearbox.
All
KK70-A BALL BEARING PULLER SET
Complete set of ball bearing extractors for 6000-6013, 6200-621, 6300-
6311 and 6403-6408 type bearings. Replaces #000-9433 and #001-
0233. Replacement arms available.
All
Page 54
54
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Tool Number Application Models
Diagnostics
D
Mercedes Tool
OBD2-300 OBD-II / EOBD FAULT CODE READER
Quick scan reads and resets OBD-II and EOBD fault codes. Comes with
instruction manual with over 2000 fault code definitions.
All models 1994-
2006 NEW
OBD2-500 OBD-II / EOBD FAULT CODE READER
Quick scan reads and resets OBD-II and EOBD fault codes live data, freeze
frame, ands all SAE OBD-II modes 1 thru 9. SAE1850, ISO and CAN
protoccols. Comes with instruction manual with over 2000 mfg. fault
code definitions.
All models 1994-
2008 NEW
909-0021 LAMDA CONTROL LOOP TESTER - 100/100IR
Ratio meter for checking on/off ratio and setting CO levels. Includes late
models 100/100IR setting. Connects directly to round 8-pin diagnostic
plug. Models 1980-93.
All
M99 LAMBDA CONTROL TESTER
Open/closed loop tester allows analysis on lambda feedback loop. Use to
set CO level, check O2 sensor and ECU for proper rich/lean response. Self
detects proper wires on 4 wire O2 sensors.
All O2 Sensor
Equipped
102-0463 TEST HARNESS - EHA
Tests CIS-E electronic idle speed control with standard multimeter. (VOM-
DMM)
W102, 103, 112,
113, 116, 117
B7205J
The Terminator Frequency Probe
The Terminator is a superior Logic probe combining the features of a DMM and
oscilloscope but simplifying the display for technicians that want to fi nd the
pulse but don’t need the to see the trace.
• Sensors
Power and Ground of sensors
MAP
MAF
O2 Sensors
RPM Sensors
Crank Angle Sensor
Vehicle Speed Sensors
TDC Sensor
Idle Switch
ABS Wheel Speed Sensors
Throttle Position Sensor
Cam Position Sensors
Air Temperature Sensor
Coolant Temperature Sensor
Tachometer
• Electric Relays
• Motors
• Actuators
• Starting & Charging Systems
• CAN Bus Diagnostics
Reads:
• Voltage
• Frequency
• Duty Cycle
Ideal for CAN Bus diagnostics
Includes:
• Terminator Probe
• Ground cable
• Extension Cord
• extra Probe tips
• Storage Box
Page 55
55
800-848-6657
941-927-1612 Fax
941-927-1414 Intnl’
www.baumtools.com
[email protected]
Tool Number Application Models
KABLEX
K
Mercedes Tool
ST1520 KABLEX CONNECTOR KIT - MERCEDES
Includes: Round contact pin extractor 1.5mm & 2.5mm, Flat plug contact
removers for 2.8mm, 2-prong contacts 5.8mm, 1.6mm Micro-Timer II and
!II, 9.5mm Maxi-Power Timer, 5.5, 8,5mm and twin secondary lock
device and E-95 extractor.
All
ST1501/1511 CONTACT EXTRACTOR (ROUND) - 1.5mm
Use to remove the round contacts with locking feathers. Replaceable tips
available as #ST1511. Also in kit #ST1550.
All
ST1504/1514 CONTACT EXTRACTOR (ROUND) - 2.5mm
Use to remove the round contacts with locking feathers. Replaceable tips
available as #ST1514. Also in kit #ST1550.
All
ST1553 CONTACT EXTRACTOR (FLAT) - 2.8, 5.8mm
Use to remove double size flat contacts with single release channel.
All
ST1591 CONTACT EXTRACTOR (2 PIN DBGM) - 2.8, 5.8mm
Use to remove flat plug-in sockets in terminals with two release channels.
(#210-0233)
All
ST1586 CABLE CONNECTOR EXTRACTOR - LARGE TWIN
Use to release secondary locking devices of relay panels and junction
boxes on DaimlerChrysler models.
All
ST1584 CONTACT EXTRACTOR (ROUND SOLDERED) - 4.0mm
Use to release round soldered terminals from sockets. Center channel
allows easy routing of wire without damage.
All
ST1585 CONTACT EXTRACTOR (ROUND SOLDERED) - 2.5mm
Use to release round soldered terminals from sockets. Center channel
allows easy routing of wire without damage.
All
ST1587 CONTACT EXTRACTOR (FLAT) - E-95
DBGM, for flat plug-in sockets using E-95 contacts. (#210-0133)
All
ST1588 FUSE CONTACT EXTRACTOR
Use to remove the Grote Hartmann GSK-Flat Fuse Contacts (1-, 2-, 3
terminal version; 2, 4 and 6 locking tongues). (#202-0333)
All
