Download Refinery Plant Operations PDF

TitleRefinery Plant Operations
TagsBoiler Oil Refinery Bearing (Mechanical) Instrumentation
File Size1.4 MB
Total Pages295
Document Text Contents
Page 1

1

Refinery & Plant Operations


Titles Page


• ADVANCED PROCESS ENGINEERING SKILLS 6


• Applied Combustion Technology 8

• Combustion Technology 11


• BEARING MAINTENANCE AND SERVICE 13


• Boiler and Steam Generation Systems 16


• Boiler and Steam Management Systems 18


• Boiler Operation 20


• Bulk Storage Tanks Design & Construction 22


• BULK STORAGE TANKS IN SERVICE 23


• Cathodic Protection 31


• Cathodic Protection 32


• Centrifugal Compressors & Maintenance 33


• Centrifugal Pump Technology 34


• Compressors 36


• Control & Operation of Pumps & Compressors 38


• Control Valves (Introduction, Maintenance and Operation) 40


• Controller & Control Loops 44


• Distributed Control Systems (DCS) 46


• Effective Mechanical Maintenance (Techniques & Operations) 48


• Efficient and Safe Shut Downs in Plant & Refineries 50


• Emergency Handling in Refinery Industry 52


• Emergency Response Planning (E.R.P.) for PLANTS & REFINERIES 55


• EXCHANGERS, FURNACES AND BOILERS 58


• Fundamentals of Industrial Instrumentation. 60

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Introduction and Fundamentals of Refinery Economics 62


Basic Gas Chromatography Principles and Applications 67


GAS CONDITIONING AND PROCESSING 68


GAS PROCESSING TREATMENT AND SULPHUR RECOVERY 70


Gas Tester Program 73


Gas Tester Program 75


H – OIL TECHNOLOGY UPGRADED VACUUM BOTTOM (DEEP VACUUM DISTILLATION) 77


Handling Emergencies in Refineries 81




HAZARD & OPERABILITY STUDIES 83


HAZARD & OPERABILITY STUDIES (HAZOP) 86


Hazards & Operability Studies (HAZOP) for Team Leaders 88


Hazop Training 90


HEAT TRANSFER EQUIPMENT Heat Exchangers 92


Shell and Tube Heat Exchangers - Maintenance & Troubleshooting 95


Advanced Petroleum Refinery Technology 98


HEAT TRANSFER EQUIPMENT Heat Exchangers Furnaces Boilers 102


HOUSE KEEPING AT YOUR PLANT 105


HYDROCARBON PRODUCTION OPERATIONS COURSE 107


INCIDENT, ACCIDENT& MACHINERY FAILURE INVESTIGATION 109


INDUSTRIAL CENTRIFUGAL COMPRESSORS IN SERVICE 111


Introduction to Petroleum Industry. 113


Introduction to Petroleum Refinery Processing 115
Lubrication Technology. 118


Machine Failure Analysis & Prevention 120


Principles of Machine Failure Analysis 121


Machinery Condition Monitoring 122

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• Distribution of Sealing Load

• Sealing Action of Packing,
• Controlling Box Pressures
• Types of Packing and Selection

• Stuffing Box Maintenance

Mechanical Seals


• Operating Principles and Fundamentals, Seal Design, Nomenclature

• Safety Features, Seal-less Pumps



• Inside Seal Balancing

• Double Seals

• Sealing Liquid

• Circulating Ring Seal for Seal Cooling



• Seal Balance
• Mechanical Seal Configurations, Double Mechanical Seals
• Fluid Characteristics and Seal Applications
• Auxiliary Mechanical Seal Systems, Flush Fluid, Temperature Control, Cleaning Devices,

Barrier Fluid Systems.
• Materials of Construction.
• Mechanical Seal Troubleshooting, Failure Modes and Failure Analysis, Bellows Symptoms.
• The Effect of Vibrations on Mechanical Seal Performance, Sources of Vibrations
• Mechanical Seal Arrangements
• Mechanical Seal Selection
• Installation and Reliable Seal Operation

• Seals Vs Packing

Balancing:


• Balancing requirements Inside and Out

• Outside Seal Balancing

• Lip Seals

• Flushing and Flow rates

• Thermal Aspects of mechanical seals

• Case studies and Group Exercises
• Group discussions
• Course Summary

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Motor Operated Valves










Course Objectives:

This course is designed to give the participants:


An insight for new and experienced users into problems that valve designers and
manufacturing facilities encounter I the ‘real world’


o Valve Selection

o Valve Design and Application Theory



An in depth knowledge of how more than 32 basic types of valve operate and how the are
designed for their many applications

A practical approach to valve selection for the function they are intended including: servicing,
sizing, installation, repair, overhaul, upgrading & modifications of these components

Information and discussion concerning the latest ‘state of the art’ types and how they will
effect plants in the Middle East in the context of:

o Valve Manufacturing & Maintenance and



Course Duration: Three Days


Who Should Attend:


Course Contents


This course is designed for Valve Designers, Distributors, Sales Engineers and Instrumentation
Engineers and the Technical Staff concerned with Valves.

:

Introduction to Valve and Economics based upon Valve Marketing and Valve Selection
Design Factors and Sizing of Valves
Basic Valve sizing for Liquids and Gases and Valve Emissions and Energy Conservation
Causes of Erosion/Corrosion of Valve Elements
Which valve for On / Off service? And On / Off Valve Sizing Simplified

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Testing & Verification of New and Repaired Valves


Understanding the Basic types of Non - Destructive Testing


Understanding what Sever Service is and the role it plays on Valve selection specification


End of Day Review



Day Four:

Valve Packing, Seats & Seals

• How to select Valves for Maintenance and Repairs

Repair and Replacement of Worn Parts/Valve Packing
Valve Actuators Control and Testing Methods and how they affect your Selection &

Specifications
Pressure and Temperature Regulators
Steam Traps and Strainers
Selection: Further Considerations:

• How to Specify Materials for Pressure & Temperature
• How to Select & Specify Valves for Noise Abatement
• How to Select & Specify Valves for Reducing Valve Failure

• How the Valve you select today can cost your company millions
tomorrow.

End of Day Review






Day Five:




How specifications can Limit Valve Failures, Bogus Valves & Fasteners

Valve Symbols and Schematics: Reading and Understanding


Valve Inspection, Lubrication and Precautions


Case Studies and Discussions

Review of All Aspects

Course Summary and Evaluation

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295

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